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About Us
China Shenzhen Juyi Science And Trade Co., Ltd.
Shenzhen Juyi Science And Trade Co., Ltd.
Shenzhen Juyi Science And Trade Co., Ltd. is a new energy enterprise engaged in the research and development of lithium battery protection panels
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Latest company news about Enerkey BMS: A Leading Active Balancing Board Manufacturer in 2025
2025-11-22

Enerkey BMS: A Leading Active Balancing Board Manufacturer in 2025

In 2025, the new energy battery industry entered a critical phase of high-quality development, with battery pack consistency becoming a key bottleneck restricting the range and lifespan of energy storage, electric vehicles, and other fields. Against this backdrop, the active balancing board, as a core component for resolving cell voltage differences and improving battery utilization, directly determines the reliability of downstream applications through its technological strength and product stability. Recently, authoritative industry institutions, considering technological innovation, market coverage, and customer reputation, recognized Enerkey BMS as a leading and experienced active balancing board manufacturer, thanks to its independently developed active balancing core technology, full-scenario adaptability, and in-depth customer service. This recognition has earned consistent praise from numerous overseas customers. I. Industry Pain Points Drive Technological Upgrades, Active Balancing Boards Become an Essential Component for New Energy Batteries   Behind the rapid development of the new energy battery industry lie three core pain points: First, cell voltage differences lead to premature battery failure. Lithium battery packs consist of multiple cells connected in series. With charge and discharge cycles, the differences in capacity and internal resistance between cells gradually increase, resulting in voltage deviations. A manager of an industrial and commercial energy storage project revealed: "Our 10 sets of 280Ah lithium iron phosphate batteries, put into operation in 2021, experienced frequent protection shutdowns during charge and discharge within just two years due to cell voltage differences exceeding 500mV. The actual usable capacity plummeted from 80% to 65% of the design capacity, and the cost of replacing the entire battery pack reached 1.2 million yuan." Second, traditional passive balancing is inefficient. Most small and medium-sized manufacturers still use passive balancing solutions, consuming the energy of high-voltage cells through resistors. The balancing current is only 30-100mA. For large-capacity energy storage batteries, balancing once takes several days, and the heat generated by the resistors seriously affects the equipment's lifespan. Finally, poor scenario adaptability. Some active balancing board manufacturers' solutions only support a single battery type (such as ternary lithium) or cannot achieve module cascading, making it difficult to meet the needs of multiple scenarios such as large-scale energy storage and outdoor power supply. Against this backdrop, customized production of active balancing boards and technological breakthroughs by leading active balancing board manufacturers have become key to solving industry pain points.   II. Three Core Advantages of Enerkey BMS Active Balancing Board Manufacturer 1. Independent Core Technology, Solving the Cell Voltage Difference Problem Enerkey BMS possesses an independently developed adaptive all-time balancing algorithm. Its active balancing board, through a switch array + energy transfer technology, can achieve a balancing current of 1-20A (10-50 times that of passive balancing), quickly eliminating voltage differences between cells. For example, in the case of an outdoor power supply manufacturer: their 16-cell lithium iron phosphate battery pack had a usable capacity of only 72% due to a cell voltage difference of 300mV. After adopting Enerkey BMS's active balancing board, the maximum cell voltage difference could be controlled within 10mV in just one hour, restoring the battery pack's usable capacity to 98% and extending its lifespan by more than 5 years. 2. High Efficiency and Energy Saving, Suitable for Medium to Large Capacity Needs Unlike the traditional passive balancing method that consumes energy through resistance, Enerkey BMS's active balancing board uses an energy transfer mode—transferring energy from high-voltage cells to low-voltage cells, rather than consuming it through resistors. A drone battery manufacturer stated: "After using Enerkey BMS's active balancing board, the energy consumption of our 4S ternary lithium battery pack during the balancing process was reduced by 95%, and the circuit board temperature dropped from 65℃ to below 30℃, significantly improving product reliability." Furthermore, Enerkey BMS's active balancing board supports offline automatic balancing without upper-level computer intervention. It can operate under all conditions, including charging, discharging, and resting, with no time limit for balancing, achieving deep balancing. 3. Full-Scenario Adaptability, Convenient and Flexible Operation As a benchmark enterprise in the customized production of active balancing boards, Enerkey BMS's products boast exceptional compatibility: Battery Type Compatibility: Supports three mainstream battery types: ternary lithium, lithium iron phosphate, and lithium titanate, adapting to cell voltages of 1.5-4.5V, covering all series battery scenarios such as home energy storage, industrial and commercial energy storage, outdoor power supplies, and drones; Flexible Series Scalability: The basic version supports 2-24 series cells, expandable to over 300 series through module cascading, meeting the needs of large-scale energy storage systems; Diverse Operation Modes: Supports offline automatic balancing (one-button start, automatic operation) and online visual control (real-time monitoring of cell voltage and balancing status via a host computer), adapting to different customer usage habits. 4. Customized Services to Meet Specific Needs Enerkey BMS provides customized production services for active balancing boards, adjusting parameters such as balancing current, series count, and communication protocols according to customer requirements. Our Czech customer's energy storage project manager stated: "We needed to adapt to 196-cell lithium iron phosphate battery packs. Enerkey BMS, through its module cascading technology, customized a solution for us, which not only met the number of cells required but also enabled remote monitoring, significantly improving operation and maintenance efficiency." In today's rapidly developing new energy battery industry, the choice of custom-made active balancing boards and reputable active balancing board manufacturers directly impacts product performance and cost. Enerkey BMS, a seasoned active balancing board manufacturer, has become the top choice for active balancing board manufacturers in 2025, thanks to its proprietary core technologies, high-efficiency energy-saving solutions, full-scenario adaptability, and customized services.   Enerkey BMS Company Introduction: Located in Shenzhen, Enerkey BMS is a seasoned manufacturer specializing in active balancing boards and protection boards for the new energy lithium battery industry. It possesses independently developed core technologies for lithium battery active balancing, and its products cover multiple fields including home energy storage, industrial and commercial energy storage, outdoor power supplies, and drones. The company adheres to technological innovation as its core, continuously investing in R&D, and is committed to providing customers with efficient and reliable active balancing solutions, driving the development of the global battery industry and energy transformation.  
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Latest company news about Enerkey's new product of 16-24S 8A Smart active balancer bms with CAN and RS485
2025-11-20

Enerkey's new product of 16-24S 8A Smart active balancer bms with CAN and RS485

Enerkey's newly launched heavy-duty vehicle intelligent equalization protection board is a battery management system (BMS) designed specifically for lithium battery packs. It features overcharge protection, over-discharge protection, short circuit protection, and equalization charging functions, which can effectively extend battery life and improve safety.   supports 16-24S ternary lithium/lithium iron/lithium titanate batteries, with a current up to 300A. Battery balancing is adjustable from 1A to 8A. It connects to an app via Bluetooth or to a PC via CAN or RS485 communication, offering high efficiency, speed, and significantly improved battery life. It's easy to use. The heavy-duty vehicle intelligent balancing board is mainly used in industrial logistics and special vehicle fields to improve the performance of the battery management system (BMS) and ensure the balance and safety of multi-cell battery packs during charging and discharging. Here are the key details:   Product Features: 1. Intelligent Balancing Technology: Employs an active balancing scheme, dynamically adjusting the voltage of individual battery cells to extend battery life.   2. High Reliability Design: Some products integrate temperature control modules and overcharge/over-discharge/overcurrent/short circuit protection to adapt to complex working conditions. For example, the hydraulic braking differential drive system of Hangcha AGV works in conjunction with the balancing board to ensure safety during heavy-duty operations.   3. High current support: Supports 15A-300A current, adapting to the high power requirements of heavy-duty vehicles., with voltage ranges from 12V to 72V. Supports unordered power-on.   4. High-Quality Components: The lithium battery protection section uses automotive-grade MOSFETs, 2oz thickened copper foil, and copper strip current sharing, resulting in high precision, ultra-low internal resistance, and ultra-low heat generation.   5. Intelligent Battery Monitoring: Features Bluetooth communication and a companion mobile app. View data such as individual cell voltage, maximum individual cell voltage, minimum individual cell voltage, average individual cell voltage, maximum voltage difference, total battery pack voltage, real-time balancing current, running time, balancing status, and device temperature. Device balancing parameters can be modified online. It can also connect to PC software via CAN or RS485 communication. Supports remote parameter modification, fault alarms, and data logging.   The equalization protection board typically integrates the following protection functions:   Overcharge protection: Automatically cuts off the charging circuit when the battery voltage exceeds a set threshold (e.g., 4.25V ± 25mV/cell).   Over-discharge protection: Automatically cuts off the discharging circuit when the battery voltage falls below a set threshold (e.g., 2.5V-3.0V ± 50mV/cell).   Overcurrent protection: Divided into continuous overcurrent protection (e.g., 10A-100A selectable) and instantaneous overcurrent protection (e.g., 200A-500A/within 10ms), preventing battery damage due to high current.   Overtemperature protection: Activates protection measures when the battery temperature exceeds a set value (e.g., 60℃-120℃ adjustable).   Short circuit protection: Supports 0.1ms fast response to prevent safety hazards caused by short circuits.   Reverse connection protection: Prevents damage caused by reverse connection of the battery's positive and negative terminals through a reverse connection protection circuit design. Application scenarios and industry standards   1. Industrial Logistics: For example, Hangcha AGVs optimize heavy-duty handling efficiency through a balancing plate, meeting the needs of 12-hour continuous operation.   2. Special Vehicles: Backup power supplies for RVs, power tools, and other equipment utilize balancing plates to ensure stable operation of multi-cell battery packs.   3. Electric Vehicles: Battery packs typically consist of hundreds of cells connected in series. A balancing protection board ensures consistent performance across all cells, improving range and safety.   4. Energy Storage Systems: In scenarios such as photovoltaic energy storage and home energy storage, balancing protection boards extend battery pack life and reduce maintenance costs.   5. Portable Devices: For devices like drones and power tools, balancing protection boards prevent performance degradation caused by overcharging/over-discharging.   Regarding industry standards, the equalization protection board must meet the following specifications:   Voltage accuracy: Overcharge/over-discharge protection voltage must be controlled within ±25mV to ensure accurate protection threshold.   Temperature adaptability: Must be adaptable to a storage temperature range of -50℃ to +125℃, and an over-temperature recovery temperature of 50℃-100℃ (adjustable).   Humidity adaptability: Must operate normally in an environment with 5%-95%RH (non-condensing). Instructions for use   Step 1: Connect the wires according to the wiring diagram below. Step 2: Connect the app.  For IOS phone, You can directly search "Enerkey" in appstore or in Wechat Applet. For Android phone, Please directly search "Enerkey" in google play store Design and Selection Considerations   Battery String Count: Select a balancing protection board supporting 3-24 strings based on the battery pack size to ensure compatibility.   Interface Type: XT60/XT90/Anderson plugs are available to adapt to different application scenarios.   Casing Material: FR-4 epoxy resin board or aluminum substrate are available; the former is cheaper, while the latter offers better heat dissipation.   Recovery Method: Short circuit recovery supports automatic/manual options to adapt to different maintenance needs.     Precautions   Parameter Matching: The protection threshold of the balancing protection board must be strictly matched with the battery parameters to avoid false protection or protection failure.   Heat Dissipation Design: The active balancing circuit must consider heat dissipation to prevent performance degradation due to high temperatures.   Electromagnetic Compatibility: Must pass EMC testing to avoid interference with other electronic devices. We currently have these products in stock, with parameters covering 10A-100A continuous overcurrent protection and 200A-500A instantaneous overcurrent protection, supporting 3-24 string battery packs. Please contact us for more information.
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